Custom Assemblies & Customer-Specific Solutions
At AkkuPlus.com, we manufacture custom battery packs according to your exact requirements. Whether for industrial applications, medical technology, model making, e-mobility, research projects, or specialized equipment, we develop battery solutions perfectly matched to your application.
Our Services
- ✔ Custom battery pack assembly based on technical drawings, samples, or specifications
- ✔ Use of premium branded battery cells (e.g. Li-Ion, NiMH, LiFePO4)
- ✔ Professional manufacturing with comprehensive quality control and safety testing
With our customer-specific battery packs, you benefit from maximum performance, reliability, safety, and long service life, precisely tailored to your technical requirements.
Custom Battery Packs for New and Existing Applications
We manufacture battery packs according to your specifications for both new developments and existing applications. Whether you require a replacement battery pack, a prototype, a low-volume production run, or a large-scale manufacturing project, we can provide a solution tailored to your needs.
To ensure the highest level of quality, we use professional spot welding technology for battery assembly. Unlike lower-quality manufacturing methods that rely on soldering, spot welding creates reliable electrical connections while minimizing heat exposure to the battery cells.
Soldered battery packs may suffer from excessive thermal stress during assembly, which can negatively affect battery performance and lifespan. Our advanced manufacturing process helps protect the cells and ensures long-lasting reliability.
Premium Battery Cells for Professional Applications
We use only carefully selected high-quality battery cells from leading manufacturers such as Panasonic, Sanyo, GP, and other trusted brands. These cells have been specifically developed and tested for demanding professional applications.
Our battery solutions are designed to meet the requirements of:
- Industrial equipment
- Medical devices
- E-mobility applications
- Model making and RC systems
- Measurement and testing equipment
- Communication systems
- OEM and custom electronic devices
Prototype Development to Series Production
For larger production volumes and new development projects, we work together with experienced manufacturing partners. This allows us to efficiently handle everything from custom prototypes to large-scale production runs while maintaining strict quality standards.
We can manufacture battery packs based on:
- Technical drawings
- Existing battery samples
- Specifications and requirements documents
- New product development projects
If you are developing a new product or application, our technical team will be happy to assist you with battery pack design, cell selection, and engineering recommendations.
Online Battery Pack Configurator
Our battery configurator allows you to plan your custom battery pack easily online. Choose from a wide range of battery pack layouts, configurations, and components to design a battery solution with up to 30 individual battery cells.
This provides a fast and convenient way to create a battery pack tailored to your technical requirements while benefiting from our manufacturing expertise.
Why Choose AkkuPlus?
- ✔ Custom battery pack assembly according to your specifications
- ✔ Premium branded battery cells
- ✔ Professional spot-welded manufacturing
- ✔ Prototype development and serial production
- ✔ Technical consulting and engineering support
- ✔ Extensive experience in battery technology and energy storage systems
- ✔ Solutions for industrial, commercial, medical, and private applications
Your Benefits
- 🔋 Maximum performance and optimized runtime
- ⚡ Modern battery technologies and components
- 🛠 Custom-engineered solutions for your application
- 📦 Flexible production quantities
- ✅ Comprehensive safety and quality testing
- ♻ Efficient and sustainable energy storage solutions
Request Your Custom Battery Pack Today
Contact our team and let us create a custom battery pack designed specifically for your application.
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Is your AEG or Prophete battery losing range and power? Professional battery repair with cell replacement restores performance while keeping the original housing and electronics.
Ein BMS ist die elektronische Schutz- und Steuerungseinheit einer Batterie. Sie überwacht Zellspannung, Strom und Temperatur, greift bei kritischen Werten sofort ein und sorgt so für Sicherheit und eine längere Lebensdauer. Bei Blei-Säure-Batterien lässt sich darauf oft verzichten, bei Lithium-Ionen-Zellen ist ein solches System praktisch zwingend, weil die Chemie sonst schnell irreversibel Schaden nimmt. Ohne diese Kontrolle drohen Kapazitätsverlust, Überhitzung oder im schlimmsten Fall ein Brand.
Copilot said: A charge cycle describes a complete charge from 0% to 100% and back down again, whether it happens in a single session or is spread across multiple partial charges. How many of these cycles a lithium-ion battery can withstand before noticeable degradation occurs depends less on the cycle count itself and more on factors such as temperature, charging range, and depth of discharge. The industry typically defines the end of battery life, known as End of Life (EoL), at around 80% remaining capacity. In other words, charge cycles are only one piece of the puzzle and do not tell the whole story.
The most reliable method for measuring battery capacity is a controlled constant-current discharge. All other methods provide only estimates or trend indicators rather than true capacity values. In this process, the battery is discharged at a defined current down to its cutoff voltage, and the extracted charge is calculated using the formula: Capacity (Ah) = Current (A) × Time (h) The result is reproducible, compliant with industry standards, and can be directly evaluated as a measure of the battery’s State of Health (SoH).
Wussten Sie, dass in Deutschland jedes Jahr rund 40.000 Tonnen Batterien verbraucht werden? Jede einzelne Batterie enthält wertvolle Rohstoffe wie Zink, Kupfer oder Lithium, die bei falscher Entsorgung verloren gehen und die Umwelt belasten. Wer Batterien richtig entsorgt, schützt nicht nur Böden und Gewässer, sondern sorgt auch dafür, dass wichtige Materialien wieder in den Kreislauf zurückkehren und Ressourcen geschont werden.
Klare Sicht. Autarke Energie. Behagliches Licht. Ob spontane Abende am Lagerfeuer, Vanlife‑Trips oder entspannte Stunden im Garten – mit der richtigen Ausrüstung wird aus einem einfachen Moment ein echtes Erlebnis. ➡️ Sichere dir jetzt deine Campfire-Ausrüstung – nur bis...
Die Akku- und Batteriebranche befindet sich aktuell im Wandel: Neue gesetzliche Vorgaben, steigende Rohstoffpreise und technologische Innovationen verändern den Markt spürbar. Für Verbraucher, Unternehmen und Händler ergeben sich daraus sowohl Herausforderungen als auch neue Chancen.
